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离心压缩机磁流体密封设计及优化分析
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四川省科技计划项目(2017HH0049)


Design and Optimization Analysis of Magnetic Fluid Seal for Centrifugal Compressor
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    摘要:

    针对现有密封方式难以解决离心压缩机旋转主轴线速度高所引发的密封困难问题,设计一种带有降温和降压功能的新型磁流体密封装置,基于磁流体运动方程建立考虑离心力影响的磁流体旋转动密封耐压计算公式,利用有限元数值分析方法研究该密封装置密封间隙内磁感应强度分布规律,分析各结构参数对密封性能的影响,运用正交试验和响应曲面优化方法对关键结构参数进行优化设计。结果表明:当转轴线速度较高时,离心力对密封性能有显著影响;密封压力值随着永磁铁厚度和永磁铁宽度的增加,先增加后趋于平稳,随着密封间隙的增加而降低,随着齿宽、齿高和槽宽增加,先增加后减小,各参数对密封性能的影响程度由大到小依次为密封间隙、齿宽、槽宽、永磁铁宽度、齿高、永磁铁厚度;优化后磁流体密封的结构参数为密封间隙0.1 mm、极齿宽度1.274 mm、齿高1.8 mm、槽宽2.236 mm、永磁铁厚度7 mm、永磁铁宽度20 mm;优化后密封压力值为0.721 MPa,远高于工况要求密封压力值。

    Abstract:

    In view of the difficulty of existing sealing methods to solve the sealing problems caused by high linear velocity of rotating spindle of centrifugal compressor,a new magnetic fluid sealing device with temperature and pressure reduction function was designed,and the calculation formula of pressure resistance of magnetic fluid rotating dynamic seal considering the influence of centrifugal force was established based on the motion equation of magnetic fluid.The distribution law of magnetic induction intensity in the sealing gap of this sealing device was studied by using finite element numerical analysis method.The influence of of various structural parameters on the seal performance was analyzed,and the key structural parameters were optimized by using orthogonal test and response surface optimization method.The results show that the centrifugal force has a significant effect on the sealing performance when the linear speed of the rotating shaft is high.The sealing pressure value first increases and then tends to stabilize with the increase of the thickness and width of the permanent magnet,it decreases with the increase of the sealing gap,and first increases and then decreases with the increase of the tooth width,tooth height and slot width.The degree of influence of each parameter on the sealing performance,in descending order,is sealing gap,tooth width,slot width,permanent magnet width,tooth height,permanent magnet thickness.The structural parameters of the optimized magnetic fluid seal are sealing gap 0.1 mm,pole tooth width 1.274 mm,tooth height 1.8 mm,slot width 2.236 mm,permanent magnet thickness 7 mm and permanent magnet width 20 mm,and the optimized sealing pressure value is 0.721 MPa,which is much higher than the seal pressure value required by the working condition.

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朱维兵,吴朝军,颜招强,王和顺.离心压缩机磁流体密封设计及优化分析[J].润滑与密封,2023,48(7):136-145.
ZHU Weibing, WU Chaojun, YAN Zhaoqiang, WANG Heshun. Design and Optimization Analysis of Magnetic Fluid Seal for Centrifugal Compressor[J]. Lubrication Engineering,2023,48(7):136-145.

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  • 在线发布日期: 2023-07-25
  • 出版日期: 2023-07-15