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发动机缸孔椭圆开口偏置类抛物线微织构研究
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国家青年科学基金项目(52005238);辽宁省教育厅科学技术研究(重点攻关)项目(LJ2020ZD001)


Research on Elliptic Opening Offset Parabola Micro Texture of Engine Cylinder Hole
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    摘要:

    为探究更有利于提高汽车发动机活塞环/缸套摩擦副性能的微织构,在某发动机活塞环/缸套摩擦副设计椭圆开口偏置类抛物线微织构,综合运用CCD实验设计和响应面优化理论,采用CFD方法研究该微织构特征参数对活塞环/缸套摩擦副摩擦因数和承载压力的影响规律;建立相应的数学模型,并运用鲸鱼优化算法对微织构参数进行多目标优化设计。结果表明:微织构参数对活塞环/缸套摩擦副摩擦因数程度由大到小依次为密度、长半轴、深度、偏置量、短半轴,对承载压力的影响程度由大到小依次为密度、深度、偏置量、长半轴、短半轴;所建相应数学模型具有足够的精度,可用于依据微织构特征参数对摩擦副相关性能的准确预测。得出的微织构最优参数为:椭圆长半轴390 μm,短半轴108 μm,偏置量139 μm,深度42 μm,织构密度0.69。与未织构摩擦副相比,按照最优微织构参数织构化的活塞环/缸套摩擦副的承载压力提升了2.67%,摩擦因数降低了32.1%。

    Abstract:

    In order to explore the micro texture that is more conducive to improving the performance of the automobile engine piston ring/liner friction pair,an elliptical opening offset parabolic micro texture was designed in an engine piston ring/cylinder liner friction pair.The CCD experimental design and response surface optimization theory were comprehensively used to study the influence of the micro texture characteristic parameters on the friction coefficient and bearing pressure of piston ring/cylinder liner friction pair by CFD method.The corresponding mathematical model was established,and the whale optimization algorithm was used to carry out multi-objective optimization design of micro texture parameters.The results show that the effect of micro texture parameters on the friction coefficient of piston ring/cylinder liner friction pair is in the order of density,long shaft,depth,offset,and short axle,and the effect of micro texture parameters on the bearing pressure is in the order of density,depth,offset,long shaft,and short shaft.The established mathematical model has sufficient precision and can be used to accurately predict the correlation properties of friction pairs according to the characteristic parameters of micro-texture.The optimal parameters for micro texture obtained are the major semi-axis of the ellipse 390 μm,the minor semi-axis 108 μm,the offset 139 μm,the depth 42 μm,and texture density 0.69.Compared with the untextured friction pair,the bearing pressure of the textured friction pairs is increased by 2.67% and the friction coefficient is decreased by 32.1%.

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于英华,朱华杰,阮文新,徐平,沈佳兴.发动机缸孔椭圆开口偏置类抛物线微织构研究[J].润滑与密封,2023,48(7):100-106.
YU Yinghua, ZHU Huajie, RUAN Wenxin, XU Ping, SHEN Jiaxing. Research on Elliptic Opening Offset Parabola Micro Texture of Engine Cylinder Hole[J]. Lubrication Engineering,2023,48(7):100-106.

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  • 在线发布日期: 2023-07-25
  • 出版日期: 2023-07-15