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弹性变形对泵用高速波度端面机械密封液体泄漏特性的影响
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Effect of Elastic Deformation on Liquid Leakage Characteristics of Pump High-Speed Waviness Face Mechanical Seal
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    摘要:

    高参工况下密封环的弹性变形在一定程度上会影响密封性能。以波度端面机械密封为研究对象,考虑空化效应和弹性变形,对高速波度端面机械密封液体泄漏特性开展理论研究。采用有限差分方法数值求解密封的压力分布、开启力和泄漏量,重点分析密封端面波度几何参数以及密封工况参数对开启力和泄漏率的影响规律。结果表明:高速工况下波度密封端面空化加剧以及端面变形,使得密封端面承载力减小;当表面波度幅值较小时,考虑弹性变形时的密封开启力大于不考虑弹性变形时的密封开启力,而表面波度幅值大于0.2 μm之后,两者呈现相反的结果;考虑弹性变形时的密封泄漏率则均大于不考虑弹性变形时的密封泄漏率;在弹性变形影响下,波度端面机械密封的密封性能主要受密封压力和密封间隙的影响;随着密封压力的增加,密封泄漏率增加;随着密封间隙的增加,考虑弹性变形前后的泄漏率差值逐渐减小。在文中计算条件下,弹性变形使得密封泄漏率增加可达50%以上。

    Abstract:

    The elastic deformation of the sealing ring under high parameter conditions will affect the sealing performance to a certain extent.Considering cavitation effect and elastic deformation,the liquid leakage characteristics of high-speed waviness face mechanical seal were studied theoretically.The pressure distribution,opening force,and leakage of the seal were numerically solved by finite difference method,and the influence of geometrical parameters of waviness amplitude and operating parameters such as rotational speed,sealing pressure,and film thickness on opening force and leakage rate was analyzed.The results show that the bearing capacity of the seal face decreases due to the cavitation and deformation of the seal face at high speed.Furthermore,when the waviness amplitude is small,the opening force considering elastic deformation is larger than that without elastic deformation.When the waviness amplitude is greater than 0.2 μm,the results are opposite.But the leakage rate considering elastic deformation is always higher than that without elastic deformation.In addition,under the influence of elastic deformation,the sealing performance of waviness face mechanical seal is mainly affected by sealing pressure and seal clearance.With the increase of sealing pressure,the leakage rate increases.With the increase of seal clearance,the difference of leakage rate before and after considering elastic deformation decreases gradually.Under the calculated conditions,the elastic deformation could contribute to an increase in leakage rate of more than 50%.

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顾广溪,宋源森,白少先.弹性变形对泵用高速波度端面机械密封液体泄漏特性的影响[J].润滑与密封,2023,48(7):184-189.
GU Guangxi, SONG Yuansen, BAI Shaoxian. Effect of Elastic Deformation on Liquid Leakage Characteristics of Pump High-Speed Waviness Face Mechanical Seal[J]. Lubrication Engineering,2023,48(7):184-189.

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  • 在线发布日期: 2023-07-25
  • 出版日期: 2023-07-15