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铜镍锡合金干滑动磨损行为研究*
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2020基础项目和山西省重点研发计划国际科技合作项目(201903D421035)


Study on Dry Sliding Wear Behavior of Copper-Ni-Sn Alloy
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    摘要:

    大型装备上的铜镍锡合金工件常常工作在润滑不足或者无润滑的工况条件下,因此有必要研究铜镍锡材料在干摩擦下的性能。采用CEF-I型销-盘式磨损试验机对铜镍锡合金在不同载荷与转速条件下进行干滑动摩擦磨损试验,采用扫面电子显微镜、能谱仪和轮廓检测仪对磨损表面进行检测,研究铜镍锡合金的干滑动磨损行为,并探讨其磨损机制。结果表明:在转速一定时,平均摩擦因数随载荷增大总体呈波动下降趋势,铜镍锡合金试件磨损量先缓慢增加,在较高载荷下快速增加;在载荷一定时,平均摩擦因数随转速增大先增大后减小,铜镍锡合金试件磨损量总体呈先减小后增大趋势;随着载荷的增大,铜镍锡合金的磨损机制由轻微黏着和剥层磨损到明显的黏着和剥层磨损,再到严重的黏着和疲劳磨损,随着转速的增大,铜镍锡合金的磨损机制由磨粒磨损转变为黏着磨损再到剥层磨损。在较低载荷下,随着转速的增大,铜镍锡合金摩擦磨损性能保持很好的稳定性,因此铜镍锡合金适用在高转速较低载荷的干摩擦工况下。

    Abstract:

    Copper-nickel-tin alloy workpieces on large equipment usually work under the condition of insufficient lubrication or no lubrication,so it is necessary to study the performance of copper-nickel-tin alloy materials under dry friction.The dry sliding friction and wear tests of copper-nickel-tin alloy under different load and rotating speed were carried out with CEF-I pin-disc wear tester conduct dry sliding friction wear test on copper-nickel-tin alloy under different load and speed conditions.The dry sliding wear behavior and wear mechanism of copper-nickel-tin alloy were studied by scanning electron microscope,energy dispersive spectrometer and profile detector.The results show that when the rotating speed is constant,the average friction coefficient shows a fluctuating downward trend with the increase of load,and the wear loss of copper-nickel-tin alloy specimens first increases slowly,and then increases rapidly under higher load.When the load is constant,the average friction coefficient first increases and then decreases with the increase of rotating speed,and the overall wear loss of copper-nickel-tin alloy specimens first decreases and then increases.With the increase of load,the wear mechanism of copper-nickel-tin alloy changes from slight adhesion and delamination wear to obvious adhesion and delamination wear,and then to severe adhesion and fatigue wear.With the increase of speed,the wear mechanism of copper-nickel-tin alloy changes from abrasive wear to adhesive wear and then to delamination wear.Under low load,the friction and wear properties of copper-nickel-tin alloy maintain good stability with the increase of rotating speed,so the copper-nickel-tin alloy is suitable for dry friction conditions with high-speed and low-load.

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徐少男,樊文欣,鲍继轩,侯军伟,王钊晖.铜镍锡合金干滑动磨损行为研究*[J].润滑与密封,2022,47(8):120-126.
XU Shaonan, FAN Wenxin, BAO Jixuan, HOU Junwei, WANG Zhaohui. Study on Dry Sliding Wear Behavior of Copper-Ni-Sn Alloy[J]. Lubrication Engineering,2022,47(8):120-126.

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  • 在线发布日期: 2023-01-10
  • 出版日期: 2022-08-15