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基于黏结-滑移摩擦模型的304不锈钢切削力仿真研究*
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国家自然科学基金项目(51704034)


Simulation Research on Cutting Forces of 304 Stainless Steel Based on Sticking-Sliding Friction Model
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    摘要:

    通过预测加工304不锈钢时产生的切削力,从而对切削参数和刀具几何参数进行优化,是提高304不锈钢的加工精度、切屑控制及保障刀具寿命的基础。建立304不锈钢切削仿真模型,为提高模型的精确性,选择Johnson-Cook本构方程和黏结-滑移摩擦模型。结果表明:采用黏结-滑移摩擦模型的切削力预测结果更为准确,表明相对于纯剪切摩擦与库仑摩擦模型,黏结-滑移摩擦模型能更准确地描述刀-屑摩擦特性。展开不同参数下的切削力研究,研究发现:切削力随着刀具前角、后角和切削速度的增大而减小,随切削刃钝圆半径和切削厚度、宽度的增大而增大,其中切削宽度、厚度及前角对切削力大小影响较大。研究结果为304不锈钢切削效率的提高和切削机制的研究提供了理论依据。

    Abstract:

    The cutting parameters and tool geometric parameters can be optimized by predicting cutting force generated in machining 304 stainless steel,which is the basis for improving the machining accuracy of 304 stainless steel,chip control and ensuring the life of tool.A cutting simulation model of 304 stainless steel was established.To improve the accuracy of the model,Johnson-Cook constitutive equation and sticking-sliding friction model were selected.The results show that the cutting force prediction results using the sticking-sliding friction model are more accurate,which shows that the sticking-sliding friction model can describe the tool chip friction characteristics more accurately than the pure shear friction and Coulomb friction models.The cutting forces under different parameters were studied.It is found that the cutting force decreases with the increase of the rake angle and clearance angle of tool and cutting speed,and increases with the increase of the round radius of cutting edge and cutting thickness and width.Cutting width and thickness,rake angle of tool have greater influence on the cutting force.The research results provide a theoretical basis for the improvement of cutting efficiency and the study of cutting mechanism for 304 stainless steel.

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陈文康,丁亮亮,张锐,朱海,王凯.基于黏结-滑移摩擦模型的304不锈钢切削力仿真研究*[J].润滑与密封,2022,47(8):100-106.
CHEN Wenkang, DING Liangliang, ZHANG Rui, ZHU Hai, WANG Kai. Simulation Research on Cutting Forces of 304 Stainless Steel Based on Sticking-Sliding Friction Model[J]. Lubrication Engineering,2022,47(8):100-106.

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  • 在线发布日期: 2023-01-10
  • 出版日期: 2022-08-15