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基于双参数的离合器摩擦元件损伤阈值制定
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国家自然科学青年基金项目(51605035);国防科技工业局项目(JCCPCX201705;41402050202);北京信息科技大学“勤信人才”培育计划项目(QXTCP A201903;QXTCPB201901);国家外专局项目(G20190201032)


Establishment for Damage Threshold of Clutch Friction Element Based on Dual Parameters
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    摘要:

    摩擦热负荷与磨损是湿式离合器摩擦副损伤失效的2个重要因素,两者与工况参数都有着较为复杂的映射关系且相互作用。基于有限元模拟和离合器台架试验,运用3σ准则计算摩擦元件屈曲变形的临界径向温差,利用实验数据拟合与插值得出临界磨损率;通过BP神经网络训练得出双参数耦合作用的损伤阈值模型,并通过试验验证模型的有效性和准确性。研究表明:临界径向温差和磨损率与工况参数(压力和转速)呈非线性的关系,对偶钢片的临界径向温差随压力和转速的增大而减小,摩擦片的磨损率随压力和转速的增大而增大。所构建的基于双参数的阈值模型的预测结果与实测结果的总体误差一般小于7%,相较于屈曲理论模型和单参数阈值模型,该模型的预测结果更加逼近实测值,能够较准确地预测湿式离合器摩擦元件的损伤失效。

    Abstract:

    Frictional heat load and wear are two important factors for the damage and failure of the friction pair of the wet clutch.Both have a more complicated mapping relationship with the working condition parameters and interact.Based on finite element simulation and clutch bench test,the critical radial temperature difference of friction element buckling deformation was calculated using the 3σ criterion,and the critical wear rate was obtained by fitting and interpolation of experimental data.The damage threshold model of dual-parameter coupling effect was constructed through BP neural network training,and the validity and accuracy of the model were verified through experiments.The results show that the critical radial temperature difference and wear rate have a non-linear relationship with the operating parameters (pressure and speed).The critical radial temperature difference of the mating steel plate decreases with the increase of pressure and speed,and the wear rate of the friction plate increases with the increase of pressure and speed.The overall error between the predicted results of the dual-parameter threshold model and the measured results is generally less than 7%.Compared with the buckling theory model and the single-parameter threshold model,the predicted results of this model are closer to the measured values,and can accurately predict the damage and failure of friction elements of wet clutches.

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李进,王立勇,吴健鹏,李乐.基于双参数的离合器摩擦元件损伤阈值制定[J].润滑与密封,2022,47(2):143-151.
LI Jin, WANG Liyong, WU Jianpeng, LI Le. Establishment for Damage Threshold of Clutch Friction Element Based on Dual Parameters[J]. Lubrication Engineering,2022,47(2):143-151.

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  • 在线发布日期: 2022-05-20
  • 出版日期: 2022-02-15