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双风冷外转子永磁同步电机不同动密封结构的传热特性
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国家自然科学基金项目(52077142)


Heat Transfer Characteristics of Double Air-cooled External Rotor Permanent Magnet Synchronous Motor with Different Dynamic Seal Structures
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    摘要:

    为加强基于定转子双风冷外转子永磁同步电机内部小间隙处密封性的同时保障间隙的散热性,在考虑旋转因素下,利用计算流体力学的方法对电机小间隙处不同迷宫密封结构在不同工况下的流场和传热特性进行数值模拟,通过对间隙处压力、速度的分析,探讨上下间隙处不同迷宫密封结构对电机整体密封性能以及定子侧壁面散热性的影响,并使用泄漏量和努塞尔数作为评价因子对其密封性能和散热性进行评估。结果表明:轴流风扇工况为吸风时更有利于提升电机密封性并同时保障间隙处散热性;在上下定转子间隙处添加迷宫密封的方式可以有效提高电机在双风冷系统下的密封性,且上下间隙处密封结构的压降总和越大,泄漏量越小;间隙处定子侧壁面的平均努塞尔数因迷宫密封的添加会有所下降,并且当来流温度低于壁温时其下降程度随密封结构阻流效果的增大而增大,高于壁温时随密封结构阻流效果、凹槽漩涡强度的减小而增大;相较于无密封结构,定子侧双凹槽结构在提高电机整体密封性的同时有效保障了间隙的散热性,研究结果为外转子永磁同步电机内部间隙处密封和散热结构的设计提供了参考。

    Abstract:

    In order to strengthen the sealing at the small clearance of the stator-based dual air-cooled external rotor permanent magnet synchronous motor and ensuring the heat dissipation of the clearance,the numerical simulations of the flow field and heat transfer characteristics of the small clearance of the motor with different labyrinth sealing structures under different working conditions were carried out by using computational fluid dynamics,taking into account the rotational factor.The influences of different labyrinth sealing structures at the upper and lower clearance on the overall sealing performance of the motor and the heat dissipation of the stator sidewalls were explored by analyzing the pressure and velocity at the clearance.The sealing performance and heat dissipation were evaluated using leakage and Nusselt number as evaluation factors.The results show that when the axial fan operates with suction,it is more conducive to improving the sealing performance of the motor and ensuring the heat dissipation at the clearance.Adding labyrinth seals at the upper and lower stator clearances can effectively improve the sealing performance of the motor in the dual air-cooled system,and the greater the total pressure drop of the sealing structure at the upper and lower clearances,the smaller the leakage.The average Nussell number of the stator sidewall at the clearance will decrease due to the addition of the labyrinth seal.When the incoming temperature is lower than the wall temperature,the extent of decrease of average Nussell number will increase with the increase of the flow-blocking effect of the sealing structure,and when the incoming temperature is higher than the wall temperature,the extent of decrease of average Nussell number will increase with the decrease of the flow-blocking effect and the notch vortex strength.Compared to the unsealed structure,the stator side double groove structure effectively ensures the heat dissipation of the clearances while improving the overall sealing performance of the motor.The research results provide a reference for the design of the sealing and heat dissipation structure at the internal clearances of the external rotor permanent magnet synchronous motor.

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郜聪聪,宁建荣,张鉴一.双风冷外转子永磁同步电机不同动密封结构的传热特性[J].润滑与密封,2024,49(6):133-144.
GAO Congcong, NING Jianrong, ZHANG Jianyi. Heat Transfer Characteristics of Double Air-cooled External Rotor Permanent Magnet Synchronous Motor with Different Dynamic Seal Structures[J]. Lubrication Engineering,2024,49(6):133-144.

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  • 在线发布日期: 2024-06-13
  • 出版日期: 2024-06-15