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螺杆钻具十字万向轴运动副球面磨损规律
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中石化集团公司项目;国家重点研发计划项目(2022YFC2806500);国家自然科学基金联合基金项目(U19B6003-05)


Wear Law of Spherical Surface of Cross Cardan Shaft Motion Pair of Screw Drilling Tools
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    摘要:

    螺杆钻具十字万向轴是传递扭矩和转速的关键结构,其运动副中锁紧轴与球座之间产生相对滑动而导致本体结构加速磨损,显著降低了万向轴的使用寿命。为研究锁紧轴与球座的圆弧面半径对滑动磨损的影响规律,建立多种圆弧面半径的三维磨损仿真物理模型;基于赫兹接触理论和Archard磨损理论研究不同半径条件下的体积磨损量、最大变形量、最大滑移距离和最大穿透深度的变化规律;借助现场试验进一步研究非密封十字万向轴的锁紧轴和球座之间滑动磨损后所呈现的结构形态和易磨损区域分布。结果表明:在一定范围内,随着圆弧面半径逐渐增大,体积磨损量呈现先减小后增加的趋势,最大滑移距离和最大穿透深度逐渐减小,最大变形量受圆弧面半径的影响较小,推荐最优半径为28~30 mm。仿真分析和现场试验结果表明,锁紧轴和球座侧滑会导致锁紧轴圆弧凸面沿圆周方向出现明显的磨损且边沿处出现“尖角”,球座圆弧凹面边沿厚度减小,形成环形凹槽且呈“卷曲变形”。该研究可以为十字万向轴的运动副的结构优化设计及耐磨性的提高提供参考。

    Abstract:

    The cross cardan shaft of screw drill is the key structure to transmit torque and speed.The relative sliding between the locking shaft and the ball socket in the motion pair always leads to accelerated wear of the body structure,significantly reducing the service life of the cardan shaft.In order to study the influence of the radius of the circular arc surface of the locking shaft and ball socket on the sliding wear,a three-dimensional wear simulation physical model with different radius of the circular arc surface was established.The contact boundary conditions of the simulation model were set based on Hertz contact theory and Archard wear theory.The changes of wear volume,maximum deformation,maximum sliding distance and maximum penetration depth under different radius were studied.The structure morphology and the distribution of the wear area of the non-sealed cross cardan shaft after sliding wear between the locking shaft and the ball socket were studied by field tests.The results show that,within a certain range,with the increase of the radius of the circular arc surface,the wear volume decreases first and then increases,the maximum slip distance and the maximum penetration depth decrease gradually,and the maximum deformation is less affected by the radius of the circular arc surface.The recommended optimal radius is from 28 mm to 30 mm.The simulation analysis and experimental results indicate that the sliding of the locking shaft and ball seat will cause significant wear on the convex surface of the locking shaft,and there will be “sharp corners” at the edges along the circumferential direction,the thickness of the concave surface of the ball seat arc will decrease,forming a circular groove and exhibiting “curling deformation”.The research can provide reference for the structural optimization design and the improvement of wear resistance of the moving pair of the universal joint shaft.

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张锐尧,赵霏,刘华清,张磊,叶道辉,朱忠喜.螺杆钻具十字万向轴运动副球面磨损规律[J].润滑与密封,2024,49(5):23-29.
ZHANG Ruiyao, ZHAO Fei, LIU Huaqing, ZHANG Lei, YE Daohui, ZHU Zhongxi. Wear Law of Spherical Surface of Cross Cardan Shaft Motion Pair of Screw Drilling Tools[J]. Lubrication Engineering,2024,49(5):23-29.

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  • 在线发布日期: 2024-05-20
  • 出版日期: 2024-05-15