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液体火箭发动机U形环密封界面优化设计
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国家自然科学基金项目(52222508;51975457)


Optimal Design of U-Ring Seal Interface for Liquid Rocket Engine
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    摘要:

    U形密封环是液体火箭发动机常用的一种密封结构,其密封性能是决定发动机可靠性的关键因素。为研究U形环的密封机制,改善其整体结构的密封性能,构建U形环密封结构的有限元分析模型,分析常温预紧工况和低温工作工况下密封环的密封性能。结果表明:相对于常温(20 ℃)预紧工况,低温(-183 ℃)工作工况下U形环密封面的有效接触宽度和接触应力更大,但仍存在密封面接触不充分的问题。采用密封界面形貌的优化设计方法对U形环密封界面进行优化设计,优化后U形环密封面从平坦形貌变为非平坦的非线性形貌,低温工作工况下U形环密封面的有效接触宽度增加了138%,接触应力分布均匀程度提升了99%,密封面的有效接触宽度大幅增加,接触应力分布的均匀性大幅改善,整体结构的密封性能显著提升。

    Abstract:

    U-shaped seal ring is a kind of seal structure commonly used in liquid rocket engine,and its sealing performance is the key factor to determine the reliability of the engine.In order to study the U-shaped ring sealing mechanism and improve the sealing performance of the overall structure,the finite element analysis model of U-ring seal structure was constructed,and the sealing performance of the sealing ring was analyzed under normal temperature pretightening and low temperature working conditions.It is found that compared to the pretightening condition at room temperature (20 ℃),the effective contact width and contact stress of the U-shaped ring sealing surface are larger under low temperature (-183 ℃) working conditions,but there is still an issue of insufficient contact between the sealing surfaces.The interface of U-ring seal was optimized by the optimization design method of seal interface morphology.After optimization,the U-shaped ring sealing surface changes from a flat morphology to an uneven and non-linear morphology.Under low-temperature working conditions,the effective contact width of the U-shaped ring sealing surface is increased by 138%,the uniformity of contact stress distribution is improved by 99%,the effective contact width of the sealing surface is increased significantly,and the uniformity of contact stress distribution is improved significantly.The overall sealing performance of the structure is significantly improved.

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黄伟旋,岳婷,林起崟,党琰,周意葱,闫嘉霖,洪军.液体火箭发动机U形环密封界面优化设计[J].润滑与密封,2024,49(5):15-22.
HUANG Weixuan, YUE Ting, LIN Qiyin, DANG Yan, ZHOU Yicong, YAN Jialin, HONG Jun. Optimal Design of U-Ring Seal Interface for Liquid Rocket Engine[J]. Lubrication Engineering,2024,49(5):15-22.

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  • 在线发布日期: 2024-05-20
  • 出版日期: 2024-05-15