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润滑油黏滞特性致电磁阀复位延迟故障仿真研究
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Simulation Study on Electromagnetic Valve Reset Delay Fault Caused by Viscous Characteristics of Lubricating Oil
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    摘要:

    针对核电领域的某型电磁阀中润滑油黏滞特性导致阀芯复位延迟故障的现象,使用有限元仿真和试验相结合的方式对故障机制进行研究。通过建立无油膜的电磁阀有限元模型,仿真得到正常的阀芯复位时间,发现摩擦因数对阀芯复位时间无影响。通过阀芯复位时间试验和油膜黏力试验,分别得到样品的复位延迟时间和活塞油膜和O形圈油膜的力学特性,结果表明,活塞油膜和O形圈油膜的黏力是造成阀芯复位延迟故障的主要原因,其中活塞油膜黏力占主导。使用Cohesive单元对具有双线性本构的活塞油膜进行模拟,采用呈指数式衰减的集中力来模拟O形圈油膜黏力,分别建立活塞油膜和O形圈油膜模型,并对黏力作用下的阀芯复位过程进行有限元仿真。仿真得到复位延迟时间与试验结果相比误差较小,证明该仿真方法可有效地模拟电磁阀阀芯的延迟复位过程。

    Abstract:

    In response to the phenomenon of delayed valve core reset failure caused by the viscous characteristics of lubricating oil in a certain type of solenoid valve in the field of nuclear power,a combination of finite element simulation and experiment was used to study the fault mechanism.A finite element model of the solenoid valve without oil film was established,and the normal valve core reset time was simulated.It is found that the friction coefficient has no effect on the valve core reset time.Through valve core reset time test and oil film viscous force test,the reset delay time of the sample and the mechanical characteristics of the piston oil film and the O-ring oil film were obtained.The results show that the viscous force of piston oil film and O-ring oil film is the main cause of delayed valve resetting failure,and the viscous force of piston oil film is the main cause.By simulating the piston oil film with bilinear constitutive equation using Cohesive element,simulating the viscous force of O-ring oil film using exponentially decaying concentrated force,the models of piston oil film and O-ring oil film were established,respectively.The finite element simulation of the valve core reset process under viscous force was conducted.It is found that the error in the reset delay time obtained from the simulation is relatively small compared to the experimental results,which proves that this simulation method can effectively simulate the delayed reset process of the solenoid valve core.

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唐孝力,赵佳伟,杨保,盛选禹.润滑油黏滞特性致电磁阀复位延迟故障仿真研究[J].润滑与密封,2024,49(10):150-157.
TANG Xiaoli, ZHAO Jiawei, YANG Bao, SHENG Xuanyu. Simulation Study on Electromagnetic Valve Reset Delay Fault Caused by Viscous Characteristics of Lubricating Oil[J]. Lubrication Engineering,2024,49(10):150-157.

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  • 在线发布日期: 2024-10-15
  • 出版日期: 2024-10-15
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